Plan Maintenance Around Real Machine Downtime

Align With Downtime. Avoid Conflicts. Protect Production.

Synchronize Maintenance With Production Downtime

Machine Downtime enables planners to coordinate maintenance activities with asset availability windows, ensuring work orders are executed only when equipment can safely be taken offline.

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Trusted Where Reliability Matters Most

Adopted daily by maintenance teams running mission-critical SAP operations at scale

Downtime Calendar

Centralized calendar for planned equipment shutdowns

Window Management

Management of downtime windows for maintenance execution

Availability Alignment

Alignment of maintenance schedules with asset availability

Production Coordination

Coordination between maintenance planning and production schedules

Conflict Prevention

Prevention of scheduling conflicts with production operations

Schedule Restrictions

Automated restriction of maintenance tasks during production-critical periods

Task Consolidation

Consolidation of multiple maintenance tasks within downtime windows

Maintenance Bundling

Support for preventive and corrective maintenance during shutdowns

Dynamic Adjustment

Dynamic adjustment of schedules when production conditions change

Smart Scheduling Rules

Intelligent scheduling rules aligned with asset availability constraints

Downtime Visibility

Better coordination across maintenance and operations teams

Cross-Team Coordination

Improved visibility of equipment downtime periods

Plan Maintenance Around Real Equipment Availability

Ensure maintenance activities occur only when assets can safely be taken offline.

Downtime Window Management

Define and manage approved maintenance windows such as production shutdowns, operational breaks or negotiated equipment availability periods.

Asset Availability Alignment

Schedule maintenance work orders strictly within approved downtime periods to avoid conflicts with production operations.

Maintenance and Production Coordination

Integrate production schedules with maintenance planning to ensure operational alignment and minimize disruption to production output.

Downtime-Based Maintenance Consolidation

Group preventive and corrective maintenance tasks within the same downtime window to reduce the frequency of equipment stops.

Key Point Indicators

Built by EAM experts, Sigga simplifies SAP into easy, dependable workflows—boosting uptime, improving adoption, and delivering real ROI across maintenance and operations.

Increase in Planned vs. Unplanned Downtime Ratio
35% improvement in the proportion of equipment downtime that is scheduled and controlled versus reactive and disruptive.

Reduction in Maintenance-Related Production Conflicts
40% decrease in scheduling conflicts between maintenance and operations by aligning work orders strictly with approved asset availability windows.

Increase in Downtime Window Utilization
25% improvement in the number of maintenance tasks completed within each planned shutdown or production break.

Reduction in Asset Stop Frequency
20% decrease in the total number of equipment stoppages by consolidating preventive and corrective tasks into single, coordinated downtime events.

Case Studies

An end-to-end suite that unifies planning, scheduling, mobile execution, asset data, and safety workflows.
  • CASE STUDY

BRF Shares Their Maintenance Transformation

See how a mobile EAM app, on a no-code platform, is rapidly transforming BRF, a global food company’s maintenance operations reducing costs, downtime, and increasing productivity.
  • CASE STUDY

An Interview with Saint Gobain

The IT Project Lead at the largest building materials company in the world, talks about going from paper to fully digital maintenance processes in their global glass factories.
  • CASE STUDY

Turning Around a Reactive Maintenance Environment at Ingredion

Planning and Scheduling went from 2 days to 2 hours. Technician wrench time increased by 25%. Hear how the Reliability Director and Sigga got these results at Ingredion, the 8th largest food ingredient company in the world.
  • CASE STUDY

3 Ways Mobile Processes Improves Safety for Plant Operations

Creating a safe working environment for the maintenance team and production workforce is a priority for every organization. Safe workplaces protect workers from physical…

Asset-intensive businesses to achieve heir EAM digital transformation

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01. What is machine downtime planning?

Machine downtime planning coordinates maintenance work orders with approved equipment availability windows so maintenance never conflicts with active production. Maintenance and operations teams work from separate schedules without this coordination, resulting in work orders that can’t be executed as planned, unplanned production interruptions and equipment that gets stopped multiple times for tasks that could have been consolidated.

02.How does Sigga align maintenance schedules with production availability windows?

Sigga maintains a centralized downtime calendar that defines approved maintenance windows by asset and enforces scheduling rules that prevent work orders from being assigned outside those periods. Planners can consolidate multiple preventive and corrective tasks within a single downtime window, reducing the total number of equipment stops while maximizing the maintenance work completed during each planned outage.

03. How does downtime-based scheduling reduce conflicts between maintenance and production teams?

Sigga gives both maintenance and production visibility into when equipment is available and when it isn’t, replacing the back-and-forth coordination that typically happens informally and inconsistently.

04. What business results can organizations expect from coordinated machine downtime planning?

Organizations using Sigga have reported a 35% improvement in the ratio of planned to unplanned downtime, a 25% increase in maintenance tasks completed within each planned shutdown window and a 20% reduction in total equipment stop frequency through task consolidation.

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