{"id":1076,"date":"2021-03-30T16:18:13","date_gmt":"2021-03-30T20:18:13","guid":{"rendered":"https:\/\/aliidesign-dev.com\/sigga\/improving-maintenance-effectiveness\/"},"modified":"2024-10-07T22:35:38","modified_gmt":"2024-10-07T22:35:38","slug":"improving-maintenance-effectiveness","status":"publish","type":"post","link":"https:\/\/sigga.elitewebsolutions.io\/pt-br\/improving-maintenance-effectiveness\/","title":{"rendered":"Melhores pr\u00e1ticas para melhorar os \u00edndices de efic\u00e1cia da manuten\u00e7\u00e3o"},"content":{"rendered":"

<\/p>\n

Ter um plano de manuten\u00e7\u00e3o preventiva ou preditiva em vigor \u00e9 apenas o primeiro passo para opera\u00e7\u00f5es eficientes nas instala\u00e7\u00f5es. Medir a efic\u00e1cia \u00e9 fundamental para determinar se as coisas est\u00e3o funcionando bem ou n\u00e3o e quais \u00e1reas podem ser melhoradas. \u00c9 por isso que voc\u00ea precisa de um entendimento completo da m\u00e9trica de efic\u00e1cia da manuten\u00e7\u00e3o, como ela \u00e9 calculada e m\u00e9todos de melhoria.<\/p>\n

A efic\u00e1cia da manuten\u00e7\u00e3o como um indicador chave de desempenho (KPI) \u00e9 medida como uma rela\u00e7\u00e3o entre v\u00e1rias categorias de atividades de manuten\u00e7\u00e3o. Saber como essas propor\u00e7\u00f5es s\u00e3o calculadas por dentro e por fora pode ajud\u00e1-lo a medir e avaliar com precis\u00e3o seus resultados em rela\u00e7\u00e3o aos padr\u00f5es e refer\u00eancias do setor. O objetivo \u00e9 levar a efic\u00e1cia de suas opera\u00e7\u00f5es de reativa para proativa e idealmente preditiva.<\/p>\n

Depois de saber a porcentagem de suas atividades de manuten\u00e7\u00e3o que s\u00e3o ideais e eficazes, voc\u00ea pode come\u00e7ar a mapear as solu\u00e7\u00f5es de tecnologia e os processos de neg\u00f3cios corretos para otimizar custos e efici\u00eancia de recursos.<\/p>\n

\n

A efic\u00e1cia da manuten\u00e7\u00e3o \u00e9 expressa como uma propor\u00e7\u00e3o percentual entre as tr\u00eas categorias de atividades t\u00e9cnicas a seguir: planejada, corretiva e parada. Simplificando, 100% de todas as atividades de manuten\u00e7\u00e3o podem ser colocadas em um desses tr\u00eas compartimentos. Se 20% de sua manuten\u00e7\u00e3o for planejada, 30 corretiva e 50% avariada, voc\u00ea claramente n\u00e3o est\u00e1 adotando uma abordagem proativa.<\/p>\n

No SAP, as notifica\u00e7\u00f5es de manuten\u00e7\u00e3o usadas para calcular a efic\u00e1cia t\u00eam defini\u00e7\u00f5es espec\u00edficas. A manuten\u00e7\u00e3o planejada \u00e9 bastante simples, trata-se de tarefas de manuten\u00e7\u00e3o que s\u00e3o agendadas regularmente com anteced\u00eancia. A manuten\u00e7\u00e3o corretiva ocorre quando um equipamento n\u00e3o est\u00e1 funcionando corretamente, embora ainda esteja funcionando. O aumento das temperaturas ou outras indica\u00e7\u00f5es preliminares de problemas caem sob a \u00e9gide de corretivo no SAP.<\/p>\n

A manuten\u00e7\u00e3o de quebra \u00e9 quando o maquin\u00e1rio quebrou e parou de funcionar e requer trabalho para voltar a funcionar. A melhor maneira de coletar dados brutos para medir a efic\u00e1cia da manuten\u00e7\u00e3o \u00e9 categorizar as ordens de servi\u00e7o em um dos tr\u00eas grupos e, em seguida, calcular a porcentagem usando o n\u00famero total de ordens de servi\u00e7o conclu\u00eddas em um determinado per\u00edodo de tempo. Por exemplo, voc\u00ea pode querer ver as tend\u00eancias de manuten\u00e7\u00e3o planejada versus parada por semanas, meses ou anos.<\/p>\n

Benchmarking para efic\u00e1cia da manuten\u00e7\u00e3o<\/h3>\n

As porcentagens que voc\u00ea almeja em cada categoria depender\u00e3o da natureza e complexidade do seu equipamento. O importante a reconhecer \u00e9 que existem diferentes n\u00edveis de custos associados a cada tipo de atividade de manuten\u00e7\u00e3o. Quanto maior a propor\u00e7\u00e3o de manuten\u00e7\u00e3o planejada em sua organiza\u00e7\u00e3o, mais econ\u00f4mico voc\u00ea ser\u00e1.<\/p>\n

Em uma apresenta\u00e7\u00e3o intitulada \u201cA Nova Abordagem para Manuten\u00e7\u00e3o de Plantas<\/span><\/em>,\u201d os Servi\u00e7os de Confiabilidade da ABB sugeriram que uma hora de manuten\u00e7\u00e3o planejada realizada adequadamente evita tr\u00eas horas de trabalho de reparo. Outros especialistas do setor estimam que a manuten\u00e7\u00e3o n\u00e3o planejada pode custar de 3 a 9 vezes mais do que a manuten\u00e7\u00e3o planejada. A manuten\u00e7\u00e3o n\u00e3o planejada exige que os t\u00e9cnicos gastem mais tempo devido a viagens, diagnosticando o problema e obtendo pe\u00e7as e instru\u00e7\u00f5es de reparo. Tamb\u00e9m pode levar a mais custos de horas extras. Os impactos indiretos incluem paradas de produ\u00e7\u00e3o n\u00e3o planejadas, pedidos atrasados e problemas de satisfa\u00e7\u00e3o do cliente.<\/p>\n

\u201cComo regra geral, uma taxa de trabalho de manuten\u00e7\u00e3o planejada 80% para 20% \u00e9 altamente desej\u00e1vel e contribui para uma boa meta de longo prazo. Uma hora de manuten\u00e7\u00e3o planejada realizada corretamente evita tr\u00eas horas de trabalho de reparo.\u201d escreve Mike Shekhtman<\/a>, Gerente Regional de Confiabilidade e Manuten\u00e7\u00e3o da Goodyear Tires.<\/p>\n

Implementando a Melhoria da Efic\u00e1cia da Manuten\u00e7\u00e3o<\/h3>\n

Aumentar suas m\u00e9tricas efetivas de manuten\u00e7\u00e3o tem tudo a ver com reconhecer o impacto financeiro de mudar suas taxas de atividades avariadas e reativas para atividades planejadas. Voc\u00ea pode ent\u00e3o come\u00e7ar a observar o retorno sobre o investimento em programas e processos que voc\u00ea pode implementar que mudar\u00e3o suas atividades t\u00e9cnicas para a manuten\u00e7\u00e3o planejada.<\/p>\n

\u201cQuando voc\u00ea come\u00e7a a quantificar o tamanho da oportunidade em termos de d\u00f3lares, voc\u00ea chama a aten\u00e7\u00e3o da alta dire\u00e7\u00e3o para sair de uma mentalidade reativa\u201d, observou Rafael Padilha, Diretor de Confiabilidade e Melhoria Cont\u00ednua da Ingredion, uma ind\u00fastria de alimentos empresa.<\/p>\n

Padilha foi destaque recentemente em um cliente da Sigga webinar<\/span><\/a> sobre como melhorar as opera\u00e7\u00f5es e m\u00e9tricas de manuten\u00e7\u00e3o. Ao tomar medidas concretas para melhorar seus \u00edndices e m\u00e9tricas de efic\u00e1cia de manuten\u00e7\u00e3o, Padilla admite que os gerentes de instala\u00e7\u00f5es geralmente lidam com atrasos de ordens de servi\u00e7o e outros projetos que podem atrapalhar as iniciativas de efici\u00eancia de manuten\u00e7\u00e3o.<\/p>\n

\u201c\u00c9 um processo porque quando voc\u00ea est\u00e1 implementando um programa de confiabilidade, no come\u00e7o \u00e9 meio maluco\u201d, disse Padilha. \u201cVoc\u00ea est\u00e1 investindo dinheiro em infraestrutura e melhoria para levar as coisas a outro n\u00edvel e reduzir a manuten\u00e7\u00e3o de avarias. Pode ser dif\u00edcil se comprometer, mas \u00e9 uma jornada que vale a pena fazer.\u201d<\/p>\n

Como a Sigga pode melhorar a efic\u00e1cia da manuten\u00e7\u00e3o<\/h3>\n

Para completar com sucesso a jornada da qual Padilha fala, voc\u00ea precisar\u00e1 das tecnologias certas que permitem uma manuten\u00e7\u00e3o planejada mais eficaz que se correlacionar\u00e1 diretamente com uma redu\u00e7\u00e3o nas atividades reativas e de parada. Isso n\u00e3o apenas economiza dinheiro, mas tamb\u00e9m aumenta a efici\u00eancia dos ativos em termos de desempenho de sua fun\u00e7\u00e3o designada.<\/p>\n

Solu\u00e7\u00e3o de Planejamento e Programa\u00e7\u00e3o da Sigga<\/span><\/a> ajuda as empresas a aumentar a execu\u00e7\u00e3o de atividades de manuten\u00e7\u00e3o preventiva, atribuindo o t\u00e9cnico certo \u00e0s tarefas certas com uma rota mais eficiente. Al\u00e9m disso, a integra\u00e7\u00e3o da Sigga EAM m\u00f3vel<\/a> A solu\u00e7\u00e3o aumenta a efici\u00eancia do t\u00e9cnico para poder realizar um trabalho mais planejado e preventivo dentro dos turnos normais de trabalho.<\/p>\n

Embora a efic\u00e1cia da manuten\u00e7\u00e3o possa soar como um KPI amb\u00edguo, \u00e9 uma m\u00e9trica concreta que pode ser facilmente monitorada e aprimorada ao longo do tempo. Existem benef\u00edcios financeiros claros para minimizar a manuten\u00e7\u00e3o de avarias e otimizar as atividades planejadas. E com as solu\u00e7\u00f5es de automa\u00e7\u00e3o certas, voc\u00ea poder\u00e1 obter o m\u00e1ximo de seu investimento em equipamentos de f\u00e1brica e instala\u00e7\u00f5es.<\/span><\/p>\n

\n

Saiba mais sobre como Solu\u00e7\u00f5es Sigga<\/a> pode ajud\u00e1-lo a melhorar a efic\u00e1cia da manuten\u00e7\u00e3o.<\/em><\/p>\n

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