{"id":4583,"date":"2022-09-14T17:30:57","date_gmt":"2022-09-14T21:30:57","guid":{"rendered":"https:\/\/aliidesign-dev.com\/sigga\/ai-and-condition-based-monitoring\/"},"modified":"2022-09-14T17:30:57","modified_gmt":"2022-09-14T21:30:57","slug":"ai-and-condition-based-monitoring","status":"publish","type":"post","link":"https:\/\/sigga.elitewebsolutions.io\/pt-br\/ai-and-condition-based-monitoring\/","title":{"rendered":"Aplicativos de IA para monitoramento baseado em condi\u00e7\u00e3o para EAM"},"content":{"rendered":"

You may have heard about the automation capabilities of artificial intelligence (AI) and about the considerable benefits of condition-based monitoring (CBM). Bringing these concepts together holds the promise of further automation in manufacturing and maintenance. Today, we\u2019ll touch on the basics of CBM and AI then speak to the critical steps you can take to be ready for the future of enterprise asset management.<\/span><\/p>\n

Condition-based Monitoring and AI Applications<\/strong><\/p>\n

Unpredictable equipment and asset failure make up 75% of the causation factors that lead to downtime and considerable financial losses. To mitigate the effects of equipment-related downtime, CBM frameworks \u2013 an Industry 4.0 business model<\/a> \u2013 were developed. CBM frameworks involve the use of IIoT sensors, edge devices, and smart machines to monitor the real-time performance of production equipment to detect and automatically trigger an alert if a measure is out of normal range. Of course, the goal is to avert a breakdown event through a maintenance intervention.<\/span><\/span><\/p>\n

AI applications such as machine learning (ML) bring greater efficiency to the analysis of the condition measurements in order to provide further advanced warning of an impending issue. Successful implementation of CBM strategies requires the deployment of both data collection and analytical tools to gain insight into equipment performance.<\/span><\/p>\n

Types of Asset Condition Monitoring<\/strong><\/p>\n

Condition monitoring can be as simple as conducting inspection rounds to take and record measurement readings from pressure sensors, oil levels, temperature gauges, and more. CBM utilizes IIoT devices to take this a step further by replacing the human actions to inspect, capture and evaluate measures against pre-set parameters and trigger the alert. Here\u2019s some common types and uses of asset condition monitoring:<\/span><\/p>\n

\n

\n\n\n\n\n\n\n\n\n
Measurement<\/td>\nIssues Detected<\/td>\nTypical Assets<\/td>\n<\/tr>\n
Vibration<\/td>\nDetect mechanical faults such as imbalance, misalignment, looseness, and bearing failure<\/span><\/td>\nAssets with rotating parts such as centrifugal pumps, motors, compressors<\/span><\/td>\n<\/tr>\n
Temperature<\/td>\nFrom simple temperature readings to infrared thermography to catch temperature irregularities which can be caused by a part misalignment or belt issue<\/span><\/td>\n>Motors, bearings, gear boxes<\/span><\/td>\n<\/tr>\n
Oil level & condition<\/td>\nTesting lubricants & other fluids for level, chemical properties, contamination, viscosity, and foreign particles indicating degradation of the machine surface (ie. iron, silicon, aluminum silicate)<\/span><\/td>\nCompressors, gear boxes, transportation vehicles<\/span><\/td>\n<\/tr>\n
Sound<\/td>\nUltrasound testing for a change in the normal operating parameters as the source of the issue can vary widely. It could be anything from leaking gases, under\/over lubrication, to improperly seated parts<\/span><\/td>\nA wide range of equipment including equipment that has high-pressure fluids<\/span><\/td>\n<\/tr>\n
Electrical<\/td>\nEvaluating changes in the electrical parameters including induction, pulse and frequency response, capacitance and resistance.<\/span><\/td>\nMotors & other electrical systems<\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Other asset condition monitoring techniques include electromagnetic, radiation, laser interferometry, motor circuit analysis and more. What\u2019s key in asset condition monitoring is to be deliberate in your choice of assets, what is most important to measure, and how to measure for cost effective results.<\/span><\/p>\n

Advantages of Condition Monitoring<\/strong><\/p>\n

CBM coordinates maintenance activities based on the asset condition as compared to regularly scheduled preventive maintenance tasks. It also reduces the potential of sudden breakdown. Both of these impacts result in greater efficiency and more cost-effective maintenance practices. In addition:<\/span><\/p>\n